Production in large quantities of different varieties of products creates issues in finding an optimal planning solution.Adhesive tapes companies face that challenge.A multi-phased methodology is proposed to minimize production costs.In this it is considered different production variables.First phase divided a problem into subproblems to minimize computational complexity through an incidence matrix.Second phase formulated a linear programming model to determine production optimal batch sizes.Consequently, model is applied in a real company.Results showed a decrease in production costs in a range of 14%-43% for the different manufactured groups of components.In this way it is expected that more companies can apply similar models to improve their production indicators.