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Accelerated Thermal Simulation for Three-Dimensional Interactive Optimization of Computer Numeric Control Sheet Metal Laser Cutting

Acceso Cerrado
ID Minciencias: ART-0000091375-539
Ranking: ART-ART_A1

Abstract:

In the context of computer numeric control (CNC)-based sheet metal laser cutting, the problem of heat transfer simulation is relevant for the optimization of CNC programs. Current physically based simulation tools use numeric or analytic algorithms which provide accurate but slow solutions due to the underlying mathematical description of the model. This paper presents: (1) an analytic solution to the laser heating problem of rectangular sheet metal for curved laser trajectories and convective cooling, (2) a graphics processing unit (GPU) implementation of the analytic solution for fast simulation of the problem, and (3) an integration within an interactive environment for the simulation of sheet metal CNC laser cutting. This analytic approach sacrifices the material removal effect of the laser cut in the favor of an approximated real-time temperature map on the sheet metal. The articulation of thermal, geometric, and graphic feedback in virtual manufacturing environments enables interactive redefinition of the CNC programs for better product quality, lower safety risks, material waste, and energy usage among others. The error with respect to finite element analysis (FEA) in temperature prediction descends as low as 3.5%.

Tópico:

Laser Material Processing Techniques

Citaciones:

Citations: 16
16

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Información de la Fuente:

SCImago Journal & Country Rank
FuenteJournal of Manufacturing Science and Engineering
Cuartil año de publicaciónNo disponible
Volumen140
Issue3
PáginasNo disponible
pISSNNo disponible
ISSN1528-8935

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